The high-pressure pump manufacturing process requires manufacturing extremely high-quality components, at comparatively low volume.
Further, the high-pressure pump mechanism is similar to an engine and has a crank-shaft, connecting road, crank-case etc. And it converts rotary motion into reciprocating motion similar to an automobile engine. This necessitates use of components that have very high dimensional accuracy/smooth surface finish. Outsourcing manufacture of such critical quality components with low production volume is impossible since suppliers find the requirement unfeasible and commercially unviable.
Having worked with a variety of suppliers, PressureJet decided it best to set up the complete component manufacturing facility in-house. Today,PressureJet has world-class, state-of-the-art, highly accurate and extremely rugged branded machinery that ensure consistent manufacturing of very high precision critical components of high pressure pumps, which are at par with international quality.
But then again, unlike most of other manufacturers, we don't want you to take us at face value. Adjectives can barely scratch the surface of what we do here at PressureJet. We are engineers, and we deal in facts and figures.
Some of these machines are:
Machine Name |
Make |
Specifications/Model |
9 Axis Mill turn (Twin spindles with milling head and turret) |
Yamazaki Mazak Corporation (JAPAN) |
Integrex i-200 ST |
HMC (Horizontal machining Center) with two Pallets |
Yamazaki Mazak Corporation (JAPAN) |
HCN-6800 |
Double Column VMC |
KAFO (KAO FONG MACHINERY CO., LTD, Taiwan) |
BMC-3122 |
VMC (Vertical Machining Center) |
BFW-INDIA |
BMV60-TC24 Chakra |
CNC Turn mill centre |
Doosan (Sauth Korea) |
LYNX 220 LSYC |
CNC Turning center |
LMW-India |
LL20T L5 |
Fully Automatic cylindrical grinding |
Hi-Life - India |
E-swift 500-S |
Fully Automatic Lapping machine |
Lapmaster Walter-USA |
LM243RPL |
Fully Automatic Double Column Bandsaw Machine |
Indotech |
ITM-300LMGA (RF) |
Heat Treatment furnace (Fully Automated SCADA based) |
Thermocon |
Thermocon |
These are in addition to a few specially developed special purpose machineries. It is indeed rare to find such a wide range of high precision machineries in a single manufacturing facility in India.