PROBLEM
Reduce the high cost of replacing dirty sanding belts.
SOLUTION
Develop an effective cleaning process resulting in less frequent belt replacement and cost reduction.
BENEFITS
- Belt life significantly increased-average 4 to 5 times.
- Belt replacement costs significantly lowered.
- Frequent cleaning offers smoother operation.
OPERATION
Industries such as furniture manufacturers use large sanding belts to finish and shape their products. These belts are commonly 3" to 50" wide and 6' to 11' long. They cost between Rs.1200 to Rs.3000 and are typically used until “loaded”, then discarded.
A special high pressure cleaning system by PressureJet provides an economical alternative. These belts can now be cleaned for as little as Rs.240 to Rs.320 typically they are cleaned 4 to 5 times, but some as many as 12 or 15 times.
A special spray bar containing 8 specially machined “0” degree ultra fine nozzles travels across the belt as it rotates at sanding speed over rollers. The high pressure flushes away the grit while the centrifugal action prevents the belt from getting soaked and ruined.